Bulk Materials Handling Equipment: Fabrication, Installation & Maintenance Services

Bulk Material Handling Equipment Installation, Maintenance, & Training Services

As bulk materials handling specialists, Airmatic’s SERVICE GROUP provides mechanical contracting services for the installation and maintenance of systems, components such as belt conveyor components and accessories used to improve and control the flow of powders and bulk solids along belt conveyors and out of bins, hoppers, and silos. Serving bulk materials handling Customers in the New England and Middle Atlantic States since 1944, we have a clear understanding and almost 70-years of experience in solving the problems inherent in conveying, storing, and processing bulk materials in mining, manufacturing, construction, and agriculture facilities.

  • We install air cannons, vibrators, and aerator systems to prompt and maintain the flow of stubborn materials in bins, hoppers, silos, chutes, and pipes.
  • We install belt cleaners, belt tracking equipment, chutes, liners, impact and support cradles, skirtboard seals, and dust management and suppression systems to reduce spillage, carryback, and dust on belt conveyors.
  • We improve existing equipment with modification retrofit and redesign; provide preventative maintenance on systems or equipment based upon scheduled inspections on a periodic, fixed interval, or specific time or season; and we can provide timely, corrective maintenance for unscheduled breakdowns or emergency repairs.

Our Application Specialists are experienced professionals who know your industry and appreciate the importance of helping you reduce operating costs and increase production while improving safety and meeting federal and state environmental standards. Our Service Crews have the tools, training, and experience required for safe, productive installation and maintenance of the specialized material handling equipment needed for immediate and ongoing bulk solids processing improvements. Every crew member is trained in safety and held responsible and accountable for a safe work environment. AIRMATIC adheres to contractor standards set by federal and state governing authorities, and as a member of ISNETWORLD and BROWZ LLC, we meet the safety, procurement, sustainability, quality, and regulatory guidelines set by review and verification processes.

In addition to installing and maintaining your equipment, AIRMATIC offers a full range of technical, advisory and training services that can ensure your operators and technicians have the specific skills and knowledge needed to keep your equipment running smoothly and safely. We perform precision laser analysis of conveyor structures and components to identify root causes of misalignment.

  • We inspect conveyors to evaluate conditions and assess opportunities for improvement.
  • We inspect and measure a conveyor’s airborne and fugitive dust accumulation.
  • We conduct workshops and seminars to teach plant personnel to operate and maintain cleaner, safer, and more productive conveyors.

You’ve made a significant investment in your bulk material handling operation – let us help you keep it running cleanly, safely, efficiently, and cost-effectively. Our capabilities are extensive, and detailed below. Contact us today to learn how we can help with your specific application.

Bulk Material Handling Equipment Installation, Maintenance, & Training Capabilities

Service Actions
  • Adjust / Align
  • Calibrate
  • Diagnose
  • Remove
  • Remove & Replace
  • Install
  • Inspect
  • Refurbish
  • Repair or Rebuild
  • Lube
  • Modify
  • Train
Service Management
  • Planning & Estimating
  • Shutdown Planning / Coordination
  • Scheduling
  • Record Keeping
  • Program Planning
Equipment Installed & Maintained
  • Belt Alignment Hardware
  • Belt Cleaners, Wipers and Scrapers
  • Belt Conveyor Idlers, Pulleys, Take-Ups, and Holdbacks
  • Belt Conveyor Transfer Points
  • Belt Speed Detection / Monitoring
  • Belt Take-Ups, Pulleys, and Shafts
  • Bin Air Cannon / Aerator Systems
  • Bin Cleaning Services
  • Bin Inventory Management Systems
  • Bin Vibrator Systems
  • Bin, Hopper & Chute Lining
  • Conveyor Guarding Systems & Access Doors
  • Discharge / Lowering Chutes and Trippers
  • Dust Collectors
  • Dust Seal & Skirtboard Systems
  • Dust Suppression Systems
  • Feeders and Screens
  • Hopper Car Unloading Equipment & Systems
  • Level Detection & Measurement Equipment
  • Loading & Transfer Point Modification
  • Loading Chutes
  • Motorized Pulleys
  • Pulley Lagging
  • Safety Shut-Down Systems
  • Silo Air Cannon Systems
  • Sonic Horn / Acoustic Discharge Systems
  • Vibrator, Air Cannon, and Aerator Flow-Aids
Conveyor & Bin Maintenance Services
  • Acoustic Silo, Bin, & Hopper Cleaning
  • Belt Splicing & Vulcanizing
  • Belt Training / Tracking
  • Conveyor System Laser Alignment
  • Hopper & Bin Repair / Rebuilding
  • Mechanical Silo, Bin & Hopper Cleaning
  • Shop & Field Fabrication
Technical, Advisory, and Training Services
  • Carryback Analysis
  • Conveyor Operation, Maintenance and Safety Training
  • Dust Monitoring
  • FOUNDATIONS: Dust & Material Control Workshops
  • Installation and Start-Up Supervision
  • Preventive & Predictive Maintenance Programs
  • Report of Survey Findings & Recommendations
  • Vibrator Selection & Mounting Seminars
  • Walk-the-Belt Site Surveys
Proposal Documentation
  • Job Scope Providing “As Is” and “Will Be” Decision Data
  • Work Scope Providing Materials List, Detailed Work Process and Time Line / Scheduling Data
  • ROI Analysis Providing Payback Economic Data
  • Terms and Conditions Providing Quality Assurance Guarantees / Warranties
Trading Area
  • New England & Middle Atlantic States
Industries Served
  • Cement Plants & Terminals
  • Chemical & Plastics
  • Coal & Petroleum Products
  • Engineering Services
  • Feed & Grain
  • Food & Beverage
  • Foundry
  • Glass, Stone & Clay
  • Industrial Machinery
  • Mining, Quarrying, & Extraction
  • Pharmaceuticals
  • Ports & Terminals
  • Power Generation
  • Pre-Stressed & Precast Concrete
  • Process Industries
  • Pulp & Paper
  • Sand & Gravel
  • Steel & Aluminum
  • Tunnel, Bridge & Heavy Construction
  • Wastewater Treatment
Service Work Standards
  • Occupational Safety and Health Administration (OSHA)
  • Mine Safety and Health Administration (MSHA)
  • OSHA Confined Space Trained
  • ISNETWORLD – A Contractor Safety Compliance Verification Organization
  • Joseph A Homes Safety Association – A Mining Industry Health & Safety Organization
  • Pennsylvania Governor’s Occupational Safety & Health Association
  • BROWZ LLC – A Contractor Safety Compliance Verification Organization
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